“Gorgeous 70 Years Struggle New Era” Hefei casting forging: Innovation leads green casting
Casting is an industry with poor environment, serious pollution, and high labor intensity. Whether the casting industry can develop green is related to whether the equipment manufacturing industry can develop high -quality development, it is related to ecological beautification, and it is related to the health of the people.
Casting is the first process of mechanical manufacturing and the basis for the development of equipment manufacturing. Due to the strengthening of environmental protection, the development of the old -fashioned casting industry has been restricted, and workers engaged in casting are also decreasing. At the same time, traditional casting funds have long occupied long time, large cash flow pressure, and high procurement costs, especially high -end casting products are scarce.
Under the leadership of Anhui forklift Group, the Hefei Founding and Forge Factory has grown steadily in recent years. In 2018, the factory sold 225,000 tons of various castings, achieving sales revenue of more than 1 billion yuan and profit of 95 million yuan. From January to May 2019, the Hefei casting and forging factory sold 100,000 tons of various castings and achieved a profit of 45 million yuan.
Strong men break their wrists and determine green development
As we all know, casting is an industry with poor environment, serious pollution, and high labor intensity. As an industry veteran who has been engaged in the casting industry for nearly 30 years, the general manager of Hefei Foundation Primary Factory, Xie Mingguo believes that the green development of the casting industry is related to whether the equipment manufacturing industry can develop high -quality development, which is related to ecological beautification and people’s health. Essence
Hefei Founding Forge Factory was formerly known as Hefei South Qili Station and was founded in 1958. In order to develop production, the factory has a multi -tonnage melting furnace and 1,200 tons of water pressure machines. At that time, it was a well -known casting enterprise in Anhui and even the country. In the late 1990s, my country attached importance to environmental protection and controlled traditional casting and production. Although the production task of Hefei Casting Primary Factory was full and had good economic benefits at the time, in order to environmental protection, with the support of the Anhui forklift group, the factory was determined by the strong man’s wrist, blew up the melting furnace, removed 1200 tons of water compressors, and in 2005, with Anhui forklift, along with Anhui forklifts The group moved to Hefei Economic Development Zone. In accordance with the road of new types of industrialization, a new plant has been established to re -layout and production. Since then, the Hefei casting and forging plant has accelerated the pace of transformation and upgrading. In recent years, the factory has been awarded the first batch of “China Green Demonstration Enterprises”, rated as “Top Ten Environmental Protection Innovation Enterprises in Anhui Province”. Together with Anhu Group, it has been rated as the Green Factory of Anhui Province. The products have won the gold award of China Foundry Industrial Products many times.
Technology innovation and development high -quality casting
Hefei Founding Forging Factory attaches great importance to technological progress. It has a good tradition. As early as the 1980s, the factory took the lead in introducing Japan’s “V” debridement casting technology nationwide, becoming a major feature of the Anhui casting industry. The use of this technology produced by this technology has the characteristics of high molding rate and good product cleanliness. The weight iron produced is supported by forklift, which improves the operation function and production efficiency of forklifts.
After relocating to the Hefei Economic Development Zone, the Hefei Foundation and Forge Factory adheres to technological innovation, adopts new casting technology and technology, establishes the “Hei Foundation Center”, and actively develops and adopts more advanced casting technology, such as resin sand technology, disappearing mold technology, disappearing mold technology Wait. The transmission shell produced by the disappearance process has a tight internal structure, strong tight solid, and smooth external surface. It has now expanded to all castings.
In 2010, the factory also introduced the static styling technology and technology of German companies. The use of this technology and process production of castings, its internal quality is better, the appearance is more beautiful, and the product variety is added. At the same time, the factory adopts automated operations, reducing labor intensity, eliminating noise, and improving the production environment of workers. The castings produced by the factory not only provide forklifts for Anhui forklift groups, but also provide supporting products for other forklift manufacturers, handling machinery, agricultural machinery, and mining machinery. Due to the adoption of advanced technology, the casting waste rate of the Hefei casting and forging factory is controlled within 3000ppm, which is lower than those in some developed countries, and the lightweight, smoothness, and cutting performance of the product have reached a good level. Established a good cooperative relationship with high -end customers in the United States, Britain, Japan, and many countries in Europe. In 2018, the high -end castings produced by the factory accounted for 28%of the total castings, but the sales revenue accounted for 44.5%, and gross profit accounted for 54.1%. The economic benefits were considerable.
In recent years, the factory has actively adopted intelligent equipment to engage in production. A large number of industrial robots have been used to polish and clean up the bridge, complex shells, balanced, and disk parts. Times, the cost is reduced by more than 40%. The use of robots, the static production line was raised from 1200 boxes of Nissan to 1,600 boxes, which also improved the labor environment and ensured the health of employees.
Do not forget the original intention to improve the casting process
In recent years, the Hefei Founding Protection Factory has promoted comprehensive quality management, lean production, excellent performance management, and six Sigma management in accordance with the unified deployment of Ancha Group, and continuously improved the level of corporate management.
The introduction of advanced management concepts in Hefei casting and forging factories not only pays attention to technical backbone personnel, but also focus on operating employees; not only do basic management, but also fully integrate automation, information, intelligence, and casting processes. The factory actively promotes Japan’s TPS lean production, 6Q management, and internal control management. By improving management accuracy to achieve the goal of lean production, it provides users with value -added services.
As a casting company, safety is very important. Hefei casting and forging factories improve the safety management system and strictly implement it. Therefore, the factory has passed the first -level safety quality standardization assessment and environmental/occupational health and safety management system certification. In recent years, the factory has vigorously promoted the integration of the twoizations, implemented information management, promoted logistics informatization and digitalization, and improved work and production efficiency.
Casting is the first process of mechanical manufacturing and the basis for the development of equipment manufacturing. Due to the strengthening of environmental protection, the development of the old -fashioned casting industry has been restricted, and workers engaged in casting are also decreasing. At the same time, traditional casting funds have long occupied long time, large cash flow pressure, and high procurement costs, especially high -end casting products are scarce. According to customs statistics, the price of imported castings in my country is about 5 times that of export castings.
Xieguo pointed out that the country has listed the casting process as the basic process in the “three foundations”, attaching great importance to it, and to accelerate development. As an old -fashioned casting enterprise, the Hefei casting and forging factory must not forget the original intention, cultivate new employees, grasp the transformation and upgrading of the enterprise, inherit this basic process, and carry forward it.
This year marks the 70th anniversary of the founding of New China, and the Hefei Casting Forge Factory has also been established for 61 years. The leadership team and management team of Hefei Founding Primary Factory are full of passion and confidence. They must “not forget their original intentions and keep in mind the mission”. The development of equipment manufacturing has made greater contributions.
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